Case Study

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Tapioca Starch Processing Factory

Efficient material handling is crucial in tapioca starch production to ensure high productivity and quality. Traditional conveying systems can be prone to inefficiencies and frequent maintenance, which is unacceptable in a 24/7 operation. The integration of Broekema belted chain technology across all transportation belts in the tapioca starch processing factory offers a solution that enhances efficiency, reduces maintenance costs, and improves overall production reliability. This case study examines the deployment of Broekema belted chain systems in a medium-sized tapioca starch factory.

Challenges

The challenges faced included frequent breakdowns and maintenance issues with traditional conveyor belts, inconsistent transportation leading to processing delays and reduced starch quality, and high labor costs and downtime associated with conveyor maintenance and repairs. The objective was to implement Broekema belted chain technology across all transportation belts to reduce maintenance costs, ensure consistent tapioca transportation, minimize downtime, and improve overall production efficiency.

Solution

The solution involved equipping all transportation belts in the tapioca starch processing factory with Broekema belted chain systems of various sizes, pitches, lengths, and widths, each serving their specific purposes in the process. All drive parts were made of stainless steel, and rollers were designed to be serviceable (e.g., re-greasing) to ensure continuous operation in harsh 24/7 conditions where downtime is unacceptable. This comprehensive integration enhanced the consistency and reliability of tapioca transportation, reduced wear and tear, and minimized maintenance needs. The robust design of the Broekema belts and stainless steel drive components ensured long-term durability and efficiency, leading to increased productivity and improved starch quality. This case study demonstrates the significant benefits of advanced conveyor technologies in the tapioca starch industry, ensuring sustainable and profitable operations.

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